Views: 1012 Author: GMY Publish Time: 2024-07-03 Origin: Site
Simple manufacturing breakthrough boosts “short burst” EV power by 52%
[Heshan City, Guangdong, China, June 5]
The Institute of Electrical Engineering of the Chinese Academy of Sciences has announced a significant breakthrough in the performance of energy storage capacitor films by utilizing GMY ultraviolet lamps in their manufacturing process.
In this breakthrough study, the excimer UV lamps developed by GMY Lighting Technology [https://www.gmylight.com/], nearly doubled the energy discharge density of capacitor films and increased the high-temperature “short-burst” performance by up to 52%.
Biaxially Oriented Polypropylene (BOPP) film capacitors are widely used for energy storage: in communication equipment, medical devices, and consumer electronics to ensure efficient energy transfer and storage. They are essential in electric vehicles (EVs) and other critical applications that require short bursts of increased power.
Currently, these BOPP films experience a bottleneck at high temperatures; a critical constraint EV, and other high temperatures. By utilizing GMY UV lamps in their manufacture, this problem is reduced significantly.
The breakthrough study utilized commercially available 172nm and 222nm ultraviolet excimer lamps developed by GMY. These environmentally friendly lamps provide UV light with high photon energy.
These UV lamps directly irradiated and modified BOPP in ambient air, forming better, thermally stable bonds without introducing any manufacturing issues.
The UV-modified BOPP film’s breakdown field increased by 52% at 120°C (248°F). At room temperature, the energy discharge density improved from 4 MJ/m³ to 7.5 MJ/m³, with a 17% improvement in the breakdown field.
GMY’s UV products played a pivotal role in this performance breakthrough.
A key element is this: applying UV to BOPP manufacture is a “soft” modification. The process doesn’t require any chemical reagents or produce high-pollution by-products. The simple addition of UV provides results with a single-step process, high throughput, and low energy consumption, and significantly improves the performance of energy storage capacitor films.
This method can be extended to other high-temperature dielectric films, demonstrating versatility.
GMY has devoted years of research to creating the products used in this breakthrough process. The products involved are commercially available now.
These include:
· GMY 222nm Excimer Module
· GMY 172nm Excimer Light Source
· GMY 172nm Excimer Cleaning and Modification Machine
The SafeGlo 222nm Far-UVC Germicidal Lamp is primarily intended for space disinfection and provides 222nm far-UVC light to effectively eliminate 99.9% of viruses and bacteria, achieving efficient disinfection.
Primarily intended for UV curing technology GMY’s excimer UV curing technology uses 172nm UV light from the excimer lamp to break molecular bonds and promote cross-linking reactions between different monomer molecules, resulting in the functional curing of materials.
They are used for the high-energy decomposition and cleaning of organic particles on the surfaces of metal or silicon-based materials, enhancing the performance of semiconductor or battery components.
Since its start in 1998, GMY Technology has evolved into a world leader in lighting solutions, manufacturing hundreds of millions of innovative light products yearly for customers in over 100 countries.
GMY’s modern development and manufacturing campus covers 72000 square meters.
GMY solves problems with light. Its technology addresses various challenges, including UV sensing control and disinfection, medical health, the breeding industry, advanced manufacturing, modern facility agriculture, environmental purification, vehicle lighting, halogen lamp applications, and more.
GMY always adheres to the principles of gratitude, innovation, and mutual benefit, providing efficient and environmentally friendly light source products to researchers, supporting scientific innovation, and promoting technological advancement. We look forward to collaborating with more research teams to explore new frontiers in material science and contribute more to the progress of technology.
Learn more about GMY here.